PVC Flat
Price range: $2.30 through $72.68
PVC flat cable is a flexible trailing cable designed for crane installations, floor conveyor systems, and shelf control units. This durable PVC flat cable offers reliable performance in demanding industrial applications.
When selecting power cables like PVC flat cable, consider factors such as voltage rating, current capacity, temperature range, and environmental conditions. For PVC flat cables specifically, ensure the flexing or fixed installation temperature range matches your application. It’s essential to match the cable type to its intended application for optimal performance. Consult our technical datasheets for detailed PVC flat cable specifications.
Feature :
Temperature Range
Flexing -5°C to +70°C
Fixed installation -40°C to +70°C
Nominal Voltage
Up to 1mm2 U₀/U = 300/500 V
Up to 1.5mm2 U₀/U = 450/750 V
Complete Technical Specifications
Product Construction
| Component | Specification |
|---|---|
| Conductor | Fine-stranded bare copper, Class 5 per IEC 60228 (flexible) |
| Conductor Material | Electrolytic copper ≥99.9% purity, tinned option available |
| Insulation | Special PVC compound (YI2), colour-coded or numbered cores |
| Insulation Thickness | Per DIN VDE 0281 / IEC 60227 (typically 0.6–0.8 mm depending on conductor size) |
| Inner Sheath | Thermoplastic PVC filling compound (for cores >4) |
| Screen / Shield | Tinned copper braid, coverage ≥70%, with drain wire |
| Outer Sheath | Special flame-retardant PVC, flat profile for festoon systems |
| Sheath Thickness | Per DIN VDE 0281 (typically 0.8–1.2 mm) |
| Sheath Colour | Black (standard), Grey RAL 7001 (optional) |
| Core Identification | Black cores with white numbering (includes yellow/green earth conductor in outer layer) |
| Cable Profile | Flat construction for compact installation in cable carriers and festoon systems |
| Marking | Continuous inkjet printing |
Technical Characteristics & Performance
| Parameter | Specification |
|---|---|
| Nominal Voltage (U₀/U) | Up to 1 mm²: 300/500 V 1.5 mm² and above: 450/750 V |
| Test Voltage | 2000 V AC (50 Hz, 5 minutes) for 300/500 V 3000 V AC for 450/750 V |
| Operating Temperature (Fixed Installation) | –40°C to +70°C1 |
| Operating Temperature (Flexing / Mobile) | –5°C to +70°C |
| Maximum Conductor Temperature (Continuous) | +70°C |
| Maximum Short-Circuit Temperature (≤5 seconds) | +160°C |
| Minimum Bending Radius (Fixed Installation) | 4 × overall cable width (flat dimension) |
| Minimum Bending Radius (Flexing / Mobile) | 8 × overall cable width |
| Maximum Tensile Stress (Installation) | 50 N/mm² (copper conductor cross-sectional area) |
| Flame Retardancy | IEC 60332-1-2 (single vertical wire test) |
| Oil Resistance | Per DIN EN 60811-404 (limited oil contact suitable) |
| Screen Effectiveness | ≥70% optical coverage; provides EMI/RFI protection for control signals |
| UV Resistance | Limited; not recommended for prolonged outdoor UV exposure without additional protection |
| Water Resistance | Suitable for dry, moist, and temporarily wet indoor environments; not for continuous immersion |
Compliance
| Standard / Directive | Compliance |
|---|---|
| DIN VDE 0281 | PVC-insulated cables for rated voltages up to 450/750 V |
| IEC 60227 | Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V |
| IEC 60228 | Conductors of insulated cables (Class 5 flexible stranded copper) |
| IEC 60332-1-2 | Tests on electric and optical fibre cables under fire conditions — single vertical wire flame test |
| RoHS Directive 2011/65/EU | Restriction of Hazardous Substances (lead-free, compliant) |
| Low Voltage Directive 2014/35/EU | Harmonised electrical equipment safety for voltage ranges 50–1000 V AC |
| CPR (EU) No 305/2011 | Construction Products Regulation; performance class Eca (flame retardant) |
Application Guidelines & Recommended Uses
Screened flexible control cable engineered for crane festoon systems, floor conveyors, and automated shelf control — comprehensive application guidelines for Singapore industries
Recommended Applications
- Overhead Crane & Hoist Systems: travelling cranes in manufacturing plants, festoon cable carriers (C-track, I-beam), gantry cranes in container terminals, jib cranes in workshops
- Conveyor & Material Handling: floor conveyor systems with trailing cable, AGV control circuits, sortation systems, pallet handling equipment
- Automated Storage & Retrieval: shelf control units in high-bay warehouses, stacker cranes (AS/RS), carousel storage, vertical lift modules
Suitable Installation Environments
- Indoor controlled facilities (manufacturing, warehouses, semiconductor clean rooms, food processing dry areas)
- Protected workshop areas (maintenance shops, vehicle servicing bays, metalworking)
- Temporary mobile installations (construction sites covered areas, event staging)
Installation Restrictions
Not suitable for prolonged outdoor UV exposure, continuous immersion, high-temperature >+70°C, aggressive chemicals, high-frequency data, direct burial, excessive mechanical stress
Alternative solutions provided for each restriction
FAQs
What are power cables?
Power cables are electrical cables designed to carry electrical energy from one point to another. They are used in various applications, including residential, commercial, and industrial settings. Understanding their specifications is crucial for safe and efficient usage.
How to choose cables?
When selecting power cables, consider factors such as voltage rating, current capacity, and environmental conditions. It’s essential to match the cable type to its intended application for optimal performance. Consult our technical datasheets for detailed specifications.
What is cable insulation?
Cable insulation is a protective layer that prevents electrical leakage and protects against environmental factors. It is crucial for ensuring safety and performance. Different materials are used for insulation, depending on the application requirements.
Can I customize orders?
Yes, we offer customizable solutions for power cables to meet your specific needs. You can request variations in length, gauge, and insulation types. Contact our sales team for more details on customization options.
What are standard lengths?
Standard lengths for power cables typically range from 1 meter to 100 meters. However, we can provide longer lengths upon request. Always check the product specifications for available options.
